Harley exhaust stud length I try a new technique. If it's real stuck, since it's already mangled and is being replaced, use some vice grips to get some 5/16 UNC/UNF x 1. Planning on changing to a 2-1-2 exhaust before having bike dyno tuned by a reputable tuner. Full Length TC; Full Length w/ VVT; FXR BAKER; FXR They make different helicoil lengths, a Standard Helicoil kit will contains a Helicoil length that 1. Enter keyword or part # Harley Motorcycle UTV ATV Dirt Bike Snow. Kohler Exhaust Stud installation For installation instructions see Free Kohler Engine Service Manuals Kohler engines have an 'interference thread on one side of the exhaust stud. Course thread (#18) to fine thread (#24), 5/16 18-24 x 1-11/16" Stud. This kit fits all Harleys with the 2 5/16 studs per pipe. Home Exhaust Stud Thread Chaser/ Die Nut. Talk is bikes run well and sound is good. Course thread (#18) to fine thread (#24), 5/16 18-24 x 1-11/16" Stud Sold as Set of Four with Nuts Harley OE Part Num: 16715-83 Fits: 1986-2022 Sportster *Made in the U. as per the manual. I used slow back and forth turning with a wrench to loosen it . 8 out of 5 stars. $89. '21 LowRider ST 126 rwhp, 134 rwtq, Kinda stock RB Racing Harley Exhaust System Design . FULL LENGTH TURNPIKE Increase quantity for 2017-2024 M8 BAGGER All variations can and will change the sound of your exhaust, pipe (diameter, length) baffle (diameter, length). TIME-SERT 7/16-14 Used in Harley Davidson Where the depth of hole is 1. Bike is a 2012 FLHTK with Stage IV Harley kit, dresser duals and street cannons. 2004 Harley Davidson Sportster 1200C Custom XL1200C OEM Parts, 2004 Harley Davidson Sportster 1200C Custom XL1200C 2021 Indian Roadmaster Limited - 2004 Softail Springer - 1993 Dyna Low Rider - 1983 FLHT 275,000 HOG Miles IBA Member since 3/31/12 RIP Dr. 2006 XL1200C with S/E Heads,551 Cams,Pushrods,Roller Rocker Arms,Tappets,Cylinder Studs,42MM Mukuni,Manifold,Clutch,Pro Igintion Module 7,000 RPM,Plugs,Wires,Arlen Ness Big Sucker,Vance and Hines Shortshots Staggered and the rest of the bike chromed out! before i did that i would keey the stock harley exhaust or sell the ones Now, problem is that the new hole I drilled and the new stud, didn't go in the exact same spacing and angle as the stock set, so the exhaust flange didn't fit. I also post information on other DIY projects I tinker on. I use anti-seize on every other bolt though for exhaust including the nuts for the manifold studs, turbo bolts, down pipe etc. The exhaust that's on there probably hasn't been taken off since 2000. 96 - 120 lbs. Washer inserts or baffles are the least expensive. S. Waste of time. If just "tightened" you risk breaking a stud. You may have to remove the heat shields in order to access the bolts on all the flanges, and use antiseize compound, all that heat and corrosion will make things tough Harley-Davidson Performance Guide. at some point, the piston will cover the hole for the exhaust port, and compression it looks like you might be able to sneak your way out of it if you are careful-without buying some expensive tools or pulling apart your engine. MCjim, Dec 12, 2023. Exhaust & Mufflers 1986-2003 Exhaust 2004-13 Exhaust Shop the best Harley-Davidson Exhaust Gaskets at J&P Cycles. Amazon Store (has all the links for everything)https://www. This exhaust includes a 2 ¼ coiled perforated baffle for increased torque. These studs screw directly into the cylinder head for mounting the exhaust; Fits 1984-Up Big Twin Evolution/Twin Cam | 1986-Up Sportster/Buell | 1966-1984 Buy Everbuilt Stainless Steel Exhaust Stud Kit With Flange Nuts Compatible for Harley Davidson Models From 1984-2018 including Big Twin, They make different helicoil lengths, a Standard Helicoil kit will contains a Helicoil length that 1. Rick "Superman" Doolin 1970-2014. Discussion on V-Twin Harley Davidson Harley Buell Exhaust Stud Drill Plate Tool | eBay . Exhaust Stud Drill Jig $ The studs, bolts, and nuts are manufactured from quality materials and offered in a variety of finishes. Twin Cam Exhaust System Testing: Maximum Horsepower Output. The factory Heritage exhaust also looks nice and eliminates this since it fits lower. Fortunateson Lawrence Clayton. The method used to remove a broken exhaust stud is to weld a nut onto the end of the stud. My bike is a 2011 sportster 48. They're also flange nuts, which spread grabbing pressure on the flange. I have short Vance and Hines 2 into 2 pipes which are sort of short, but the flames got me wondering. Stainless Steel Exhaust Valves Sold Each Harley OE Part Num: 18080-58Fits: 1957-69 Sportster Head Diameter: 1. Jump to Latest 1. I left the heat sheilds off so I could Throttle Cable Length: FBW; Idle Cable Length: FBW; For reference only, please consult your owner’s manual to confirm your sizes Shop Exhaust for your 2010 Harley-Davidson Electra Glide Ultra Classic - FLHTCU . The heat from the weld helped to free the stud . (first mistake) So I drill it out to an acceptable size to take the easy-out, insert, twist, and break the F-ing easy-out!!! Ward, don't you think you were a little rough on the Beaver last night? 2005 XL1200C Vance & Hines Staggered Short Stacks w/QQ Thunder Monster Baffles, D & M chrome spike air cleaner, 48, 185 jets, 12" Burly's, Mustang Cyclone solo seat, Progressive 412 shocks. I originally left cat in but later swapped headers to reduce heat. Sign in to contact. Select a vehicle to ensure fitment. They are made out of a high- Had that on an S&S engine last year , welded a nut to the stud with the head installed and it worked like a charm . Exhaust Systems Rear Exhaust header break A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Turn off | Change | Remove. No. This larger thread is designed to Shop the best selection of Harley-Davidson Exhaust Bolts & Hardware at Dennis Kirk for the lowest prices. HARLEY MILWAUKEE 8 +1mm OS INCONEL EXHAUST VALVES – QTY (4) # 35-4516 $ 249. Thread starter smitty67; Start date Jun 23, 2009; S. it aids (and only aids) as a "wall" of air to cover the port at a certain instance in the stroke, to aid in compression as the piston reaches the top of its stroke. 5mm threads. I heated and heated and was concerned of case breakage but eventually got them out. Each pushrod will offer one inch of travel. It even comes with a complete hardware kit with everything you need to mount it up on your HD bike. Quick, cheap, easy. I'm swapping the exhaust on my 98 Sportster. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance Now, about that second question. What you'll need to replace them is a 5/16 coarse on one end and 5/16 fine on the other Chrome plated exhaust port stud kit for Evolution Twin Cam and Shovelhead. Wasted hours trying to do it on the bikenot worth it. Anyway, when I put it back together I put in new SE gaskets and new "C" clips or whatever they are called. Stealth Pipe Bomb Muffler. i would like to make sure i It was placed to share exhaust pulses through the mufflers, allowing HD to run smaller diameter mufflers and meet EPA noise standards as exhaust duties are shared by two mufflers and not just one. 99. Apparently, exhaust gases rushing over a series of perforated holes, creates some back pressure? Re a CV carb (incl SU), when reversion travels all the way back to the intake, vacuum will at least momentarily reduce. The total length of each stud is 1-1/2". Compare Mechanically inclined or not, if you aren't equipped/prepared to tackle what could go wrong (i. For reference only, please consult your owner’s manual to confirm your sizes Exhaust Stud Kit - 12-2125 V-Twin Manufacturing. The gasket should also be inspected, due to exhaust gasses leaking there now, however, they're I have a 2012 Harley Davidson Iron XL 883 N. 5/16-18 in the heads, 5/16-24 for the exhaust flange nut. The last time I changed the studs it was really tough getting the loctite to break free. Takes 3 hands, one to hold the nut against the stud with a needle nose pliers and 2 hands to operate the welder ! 1994 Evo 1340cc rebuild, cylinder studs look good and I’m looking for some different opinions on replacing studs and bolts or just bolts. Pic below It is way too loud for me, I have the stock exhaust thinking about going back to it with slip-ons or something else, want a deep rumble but something a lot quieter. This helped to lower the heat a great deal and give the pipes a deeper tone. 77 today. It did change the exhaust note as well, a bit crisper is the only way I can explain, that's also a win in my book! . Many lengths available. The length that screws into the head is 5/16 x 18 TPI and the exposed length that the nut screws onto is 5/16 x 24 TPI. 8mm M8 Bolt Exhaust Port Stud Nuts Fit Harley Sportster 95-03 Dyna. Topic List Forum List Newer Older Start New Topic. HOME. Put two nuts on the stud,and tighten the second nut against the first. Probably explains why I was noticing a slight loss in power and slight exhaust leak sound. Mon-Fri 9am-5pm PST. That is by the book page 2-178 for exhaust assembly. This sequence and information (along with torque values) is found in Section 4 of your Service Manual. A tech at S&S turned me on to this . Listen and find out how we solved the problem with a “Keensert” thread repair: It worked fantastically! Exhaust stud on the engine . All bike exhausts are made in the USA. Exhaust manifold stud size. 99 $ 9. Exhaust Manifold Stud Lengths? #1. A. IN MEMORY OF 💔 Thor 💔 09-08-17 So far I ordered the ARP exhaust studs/nuts, ARP 16 bolt motor mount kit, ARP shock hardware kit, ARP rear fender hardware kit, ARP triple tree kit, ARP front and rear brake rotor kit, ARP levers and switches kit, ARP bolts to hold my radial Brembo caliper to the speed merchant bracket, and ARP bolts to hold the bracket to the fork leg, ARP Buy Exhaust Port Studs for Evolution Twin Cam and Shovelhead: vanjoy Exhaust Gasket for Harley, Made of Graphite and Steel Mesh for 1984-later Most Harley Davidson Bikes, Touring, Sportster, Dyna, Softail, Evo, etc. My local Harley shop swears by gutting out Harley mufflers and sliding in perforated tube. It was suggested that I take the head off and use a drill press to bore it out. com Quality 12-point heat treated 8740 chrome moly steel bolts with black oxide finish feature precision rolled threads for optimum engagement, to prevent Luckily I was successful in removing the damaged stud with the head still on the bike by using a 5/16 stud extractor made by Assenmacher Specialty Tools. gaskets are soft and can squish into the port area if tightened too much. S&S gave me this tip years ago when I contacted them for a procedure to avoid disassembling the engine to fix the broken exhaust studs. Includes four studs and four chrome-plated flange nuts Installed new wire mesh gaskets in each cylinder head. Mufflers & Systems 2021 Harley-Davidson Electra Glide Revival - FLH Exhaust stud help Snapped my exhaust stud any suggestions do t have immediate access to a welder Went to Harley, spent $5 on a new stud and threaded the new stud back into the head with hand tools slowly. Feuling Exhaust Stud Kit For Harley EVO, Twin Cam, Sportster 1984-2022 | JPCycles. top of page. 2,415 mm. If the nuts come off, just put the new pipe on and reuse the hardware. ebay. I overhaul B series Cummins engines regularly and find the exhaust manifold bolts and turbo studs come right out with hand tools after 20+ years and lots of miles. I modified the Harley exhaust pipes by cutting the factory baffle off the cat and installing a 2" diameter perforated baffle and repacked it. 45. They’re designed for a balance between noise control and performance. It will be cheaper than getting the The Heritage Classic motorcycle drapes the Harley-Davidson Softail platform in pure nostalgia, with a profile inspired by Harley-Davidson models from the 1950s. This is an older thread, you may not receive a response, and could be reviving an old thread. 7 ounces, these clamps are designed to fit mufflers with 1. _____ If not, you will have to use a torque extension and a lettle math to measure offset length and how much to decrease the torque (trying to be as close to fastener as possible). The most common thread size for Harley exhaust studs is 18mm x 1. Saddlebags are sealed and lockable. 46 $13. D. ARP manufactures a variety of premium grade bolt and stud kits to facilitate installation of exhaust headers including the popular stainless stud kit with 12-point nuts. It was disappointing, but turned out to be an inspiring learning experience. 800 inches. Exhaust Manifold Studs and Nuts. Shop for 1994 Harley-Davidson Sportster - XLH 1200 Exhaust at Dennis Kirk. cut them to OEM length, put on your mufflers and heat shields, and it's the same as stock, only sans crossover. Buy Exhaust Port Studs Nuts Kit Fit for 1984-2015 Harley Sportster,Big Twin (Replace #16715-83) (Pack of 4 Pairs Studs&Nuts): Studs & Nuts - Amazon. Pieces are sold individually, in pairs, or larger quantity sets. Currently working on restoring and preserving a 1988 Harley Davidson Sportster chopper. Home; Browse Categories; Home / 84-98 EVO Engine Parts & Tools / Exhaust Stud Drill Jig. 8. Broken Exhaust Studs. jtertin Discussion starter. Before you get to that point the exhaust pipes, brackets, and clamps need to be fit to the engine. Buy Unc Studs and get the best deals at the lowest prices on eBay! Great Savings & Free Delivery / Collection on many items M8 M10 3/8" 5/16" UNC UNF Pitch Exhaust Inlet Manifold Stud VARIOUS Length. If the nuts come off, there is no reason to try to replace the stud. Replaces Kohler Old Parts # 2507204-S, 2507214-S. Road the bike & all seemed perfect. co. We carry exhausts for bikes such as the Softail, Dyna, and Baggers. Joined 9 years ago. Harley-Davidson Motorcycles. Jun 23, 2009 #1 Dealer installed my hooker pipes went to hoop on the bike today and found that my two rear nuts were gone what size are they these are the ones rite off the head studs look like BROKEN/SNAPPED EXHAUST BOLTS ON A HARLEY DAVIDSON SPORTSTER 48. 935”Length: 3. So far ive welded a bolt to it/heated it up with mapp gas/broke two ez outs and like 3 drill bits in the process. 07 SG, Black Cherry Pearl, Stage 1, Thunder 2 into 1 Header, K&N, Sert, H. Harley exhaust studs are available in a variety of thread sizes to fit your needs. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance 1999-2017 Harley-Davidson Softail Deuce / Slim / Heritage / Deluxe / Crossbones / Standard / Night Train (Breakout and Fat Boy coming soon!) Evo / Twin Cam Softail Mid-Length Part Numbers: 930-01073 // Brushed Stainless with Welded End Cap; Evo / Twin Cam Softail Mid-Length Exhaust Re: exhaust studs There's two thread sections on them. Broken studs = more work. The bottom stud is still good. Come join the discussion about performance, modifications Improve your bike's performance with a 2 into 1 Harley exhaust system by top manufacturers. amazon. Most of us buy what we want to see and be seen with. Shop Sportster. Joined Apr 16, 2012 · 308 Posts #54 One of the best ways to remove an exhaust stud that's broken off flush is to weld a nut to it. Part Number: 10900015A Your mileage may vary depending on your personal riding habits, weather conditions, trip length, vehicle condition and vehicle J&P Cycles Exhaust Mounting Studs And Nuts For Harley Features. In other words, a stainless exhaust stud will corrode the threads in the cylinder head WAY FASTER than a plain steel stud. 95 Unit price / per While removing the exhaust pipes on this Harley-Davidson Road King, the stud snapped off. Anything to add some more exhaust back pressure will help the EVO on the dyno. MILWAUKEE 8 GENUINE VALVE STEM SEALS SET (8) Stripped Exhaust Thread, Saw a few post about heating the stud first. Raw Stainless. 800-969-7501. Shop All Exhaust; Full Exhaust Systems J&P Cycles Exhaust Stud-Nut And Gasket Kit For Harley Shovelhead 1966-1984 $ 14. Trying to determine which is the right pipe for your bike can be a daunting task. Building, wrenching on, and riding Harley Davidson Evolution Sportsters, Big Twins, and anything else with two wheels. $9. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Show Less . Never use LocTite on exhaust studs. 19: 62360-04A These studs are within 10mm of the exhaust port (600+ degrees?) and in a fairly harsh vibrating environment. Does anyone know the can't find the stock pushrod length on my 2005 twin cam, for the intake and exhaust. I pulled my exhaust and had one of the studs back out because the flange nut was seized to the stud. General Tech Harley Davidson. High Heat on 2007/08 HD engines. smitty67 New Member. e. com FREE DELIVERY possible on eligible purchases Overall Length: 43mm (~1. Compare Items Clear. It was a mistake ive had to learn the hardway, but im glad the lear Pull the head, just went thru this on a broke off Harley exhaust stud I got roped into fixing. www. Installed the slip-ons. 2007 may have a different mounting bracket, but the mounting to the heads is the same. exhaust nut size. 28. 5/8″ Engineers Stud Pack of 4 Harley-Davidson & Buell Exhaust Header Studs: sale quantity one pack 4pcs. ABOUT. http://www. Filter Results. The exhaust flange stud broke off when i was changing my pipes. The Lanesplitter exhaust, customized to fit a Harley Davidson M8 Bagger is fully hand tig welded. com Performance Parts: Don't let the Harley heat monster ruin your riding. The weld wire goes into the nut and starts the weld from the stud out to the General Tech Harley Davidson. They have a unique ball lead to prevent cross threading. Offered in a stainless finish, these 2009 XL1200L Exhaust Torque Values. i have put 2006 heads and injector on it and the pushrods are to long. DruzeCruze. A forum community dedicated Pick up your J&P Cycles Exhaust Mounting Studs And Nuts For Harley 1986-2022 for $28. broken exhaust stud, seized exhaust clamps, gasket that won't come out or go in, etc. When I went to take the stud out and try to take the coils out and adjust the hole, the damn hole cracked, and actually broke off a small piece from the bottom of the exhaust port stud hole! Overview of Harley Davidson Exhausts. HPi exhaust systems are 100% handmade in USA, TIG welded, and feature a perforated stainless muffler interior. Started right up, but when i give it gas, flames shoot out of the exhaust. They've earned an average rating of 4. Exhaust. The threading on a helicoil tap is called STI or Standard Thread Insert threading Buy Alpha Rider Exhaust Studs Nuts for 1984-2015 Harley Big Twin 1986-2015 Sportster XL Replaces #16715-83: Studs & Nuts - Amazon. Rating: Add Review. Found this post and decided to give it a try It took me 3 hours to pull the The length that screws into the head is 5/16 x 18 TPI and the exposed length that the nut screws onto is 5/16 x 24 TPI. Studs are manufactured with a unique nut-starter nose that helps prevent cross-threading. Strongest cylinder studs available; 8740 chromoly construction; precision threads for positive engagement; Reusable; includes moly lube and For the stud into the head I wouldn't use either. Idle Cable Length: 32 in. 800 to 10. com Quality 12-point heat treated 8740 chrome moly steel bolts with black oxide finish feature precision rolled threads for optimum engagement, to The Lanesplitter exhaust, customized to fit a Harley Davidson M8 Bagger is fully hand tig welded. 95 today. HARLEY MILWAUKEE 8 +2mm OS INCONEL EXHAUST VALVES – QTY (4) # 35-4517 $ 249. SP Concepts is your number one destination for specialized exhausts for your Harley Davidson motorcycle. 7″ Chrome plated; Oem: 16715-83; Sold as a package of 4 studs with nuts I had to take my exhaust off last week and I noticed all four nuts were loose(I re-did the exhaust last winter) and one was just finger tight. Search. The had the exact size stud as the OEM Harley stud but listed as a carb. The nuts are "pinch" nuts anyway, which increase tension as you thread them on the stud. Evo Exhaust Studs. 99 to £39. INJECTING HORSEPOWER INTO THE V-TWIN INDUSTRY SINCE 2002. STUD, exhaust port (4) ALL: 12: 16774-86E: GASKET, cylinder base (2) NOTE: Hose or insulator is sold in bulk length under the following part numbers. D. If you use a plated stud, ideally run a thread die down the threads that go into the head to remove the plating so that you have an aluminium/steel interface and not an aluminium/whatever-it's-plated-with interface. This keep the stud fro bottoming out in the head bolt Shop Harley-Davidson Motorcycle Exhaust Headers, Manifolds & Studs with eBay Guaranteed Fit. However, now that the offending stud is out I'm not sure what the procedure is for reinstalling a replacement stud (harley part number 10900015A). Toadfish For Harley Nightster owners looking to upgrade their exhaust system, the MOTOKU Pack of 2 Stainless Steel Muffler Exhaust Clamps is an excellent choice. 00 / Shipping calculated at checkout. Come join the discussion about performance, modifications, troubleshooting, builds ARP heavy duty studs by Feuling for H-D Milwaukee-8 engines. You can categorize these exhausts into three main types: stock, slip-on, and full system. Stock Exhausts. Studs and bolts come either black oxide chrome moly or Stainless 300. Reduce Engine Surging Improve Throttle Response Reduce Engine Ping : HD 2007/2008 Engines. DRILLING/ WELDING AND FITTING NEW STUDS#harleydavidson #sportster #exhaust #harley48 #sportst Exhaust Manifold Stud Lengths? Posted by Fortunateson . Luckily for Harley owners is that there is a narrow RPM band to worry about so smaller exhaust is usually better since the motor will only spin to around 6000 RPMs and most twins never see even that. STUD,EXHAUST | See reviews. Add to compare Shop Exhaust for your 2020 Harley-Davidson Sportster 1200 Iron - XL 1200NS . Features and Benefits. Jump to Latest 39K views 6 replies 5 participants last post by jtertin Dec 11, 2006. Add a vehicle Harley Categories. 1978 Strokershovel Lowrider 100 inches. Come join the discussion about performance, modifications 00 flstf Carb has V&H Longshots with stock baffles. denniskirk. Either of these scenarios, replace the stud. The stud was broken off flush , held the nut against it with an old needle nose visegrip while the other guy welded . Menu; Specials; Models; Parts by year; Drag Specialties Exhaust Baffle for 1. The old rule-of-thumb was shorter lengths I lost an exhaust nut off the cylinder head on my sportster I need to know what size it is and what is the tourqe too . Parts; Accessories; Exhaust 2021 Harley-Davidson Electra Glide Revival - FLH. Search Suggestions View All Results Parts. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. Then put a wrench on the inside nut (outside nut will act like a jamb nut). I believe that most aftermarket Harley exhaust system sales are based on appearance and not necessarily performance. 436 Posts. Product # 52-017_OLD Availability In Stock: Ships next business day This product is vehicle specific. 75 I. One of the best ways to remove an exhaust stud that's broken off flush is to weld a nut to it. com FREE DELIVERY possible on eligible purchases If your interested in stainless exhaust studs check out the ARP carb. 1974 Suzuki GT750 Lemans (Water Buffalo Exhaust studs snapping is a complete bitch I recently replaced the headers on my '97 Bandit, each downpipe has 2 studs, and during removal, 1 stud on each header snapped I briefly tried removing them by dremmeling slots into them etc, but they were either too soft or snapped too short. i bought a 2005 fatboy with the heads and intake missing. Jordank104. ADMIN MOD Exhaust studs help . It hasnt moved at all. Torqued all four nuts to 120 in/lbs. Weighing just 11. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. dependingyou might need a 1D but i think a 1. 95 Part #: 274184 Mfg Part #: 3048. ) then pay the shop. Just make sure your threads in 1991-2017 Harley-Davidson Dyna EVO/Twin Cam 5-6 Speed (Except for FLD/Switchback) Dyna "Standard" Mid-Length Part Numbers: 930-01240 // Brushed Stainless with Welded End Cap The problem is, the manual makes NO mention of an exhaust flange stud at all. 620” The adjustable pushrods come in five separate lengths from 5. Overview of Bassani Road Rage 2-into-1 System (Mid-Length)- 1F98SS. Warranty won't cover it if you do it wrong. These TTIs have extra thread length for thick or oversized exhausts. jpcycles. Find the Feuling Parts ARP Exhaust Stud Kit at Dennis Kirk. That length worked best all-around. Brand new. Harley Davidson exhaust systems impact sound, performance, and aesthetics. Main difference on the pipes between models 2005 and 2006 is probably the 6 speed tranny which Broken exhaust stud / head removal To the best knowledge of Harley-Davidson Motor Company, the material contained herein is accurate as of the date this publication was approved for printing. These studs thread directly into the cylinder head for mounting exhaust headers/head pipes. Members Online • I_am_mute45 . Thanks for looking. Well, let me take that back, it makes one reference to the stud, stating, “Remove the exhaust flange nut from the stud. headpipe steps up to 1-7/8 in. Torqued the stud nuts to 120 in/lbs. NEW Single exhaust permits eye-pleasing symmetric saddlebags, with slightly increased volume for the right-side bag. Memories of that experience is what kept me from changing them the last time. For reference only, please consult your owner’s manual to confirm your sizes. Contact us: 800-969-7501 Idle Cable Length: 30 in. If the nut doesn't cone off, it either brought the stud out with it or the stud broke. 2011 Road King Classic, S&S 124 LC, High Flow fuel injector, 58mm throttle body, Energy One clutch and AIM clutch module, Bassani fishtails on V&H Dresser Duals, Arlen Ness Big Sucker Stage II Air Cleaner, Power Throttle Cable Length: FBW; Idle Cable Length: FBW; For reference only, please consult your owner’s manual to confirm your sizes. The factory shotgun exhaust looks great, but if you have a passenger they will burn their ankle and or melt shoes on pipes. Viewing Results 1 - 25 of 25 Need Exhaust Stud Bolt Size EJ251. 1 out of 5 stars from 348 Product Style J&P Cycles Exhaust Mounting Studs And Nuts For Harley 1986-2022 J&P Cycles Item # 10237219 Catalog Number 4400265 Store Sku 209162 MFR. 1 Pair 2pcs 1966-1984 Shovelhead 5/16-18 X 7/8" X 5/16-24 x 5/8" Overall length: 1. Finish Finish. Skip to content FREE SHIPPING ON ALL ORDERS OVER $99 IN THE US . The cats look just like the cats in my 2011 Triumph Sprint GT and those do not restrict the exhaust at all - that bike zings right to the redline. ” The M8 studs have a hex end on them so you don’t need to double-nut them. com. Exhaust Stud Replacement . Fits 1984-1999 Harley Big Twin Evolution, 1986+ Evolution Sportster & 1999-2017 Twin Cam Engines. Both are two strokes rely much more on exhaust pressure to act as a "valve closure" of its exhaust port. Thats my last resort. Hi-temp anti-seize compound, like Nevrseez or others, and a torque wrench, then check the exhaust nut torque at 100 miles. Contact us: 800-969-7501 As low as 0% APR for up to 12 months with; Dennis Kirk Inc. You would be more likely to break one in this case. sales@georges-garage. Exact Pick up your Feuling Exhaust Stud Kit For Harley EVO, Twin Cam, Sportster 1984-2022 for $79. FREE SHIPPING on orders over $89 – We Ship Today! ARP Exhaust Stud Kit - 3048 Feuling Parts. Engine, Fuel and Exhaust . 800-inch version pushrod tool will extend out to 11. Also need to consider the catalytic converter in head pipe. Gallery Ask a question about this product 3/4" ID Axle Spacers Jims Exhaust Stud Drill Plate For Harley and Buell Features: Tool can be used with exhaust flange nuts; Designed to remove broken exhaust studs; Will position the seal evenly into the exhaust port of head; Can be used with most motors Anything and everything related to Harley-Davidson motorcycles and the people who ride them. HD 2007/08 Performance Recommendations So for 3 variables (on a given size motor), diameter of exhaust, length of exhaust, and velocity. 5 posts · Joined 2006 Add to quote; Only show this user #1 · Dec 10, 2006. stud. The top rear exhaust manifold head stud snapped off while reinstalling my exhaust header pipe. inlets, ensuring a secure and reliable connection. and put some muscle behind it. 375″ Thread Length Metal End: 0. Very few riders will question the fact that a good exhaust system is required for making more horsepower. It's an exhaust manifold stud not a rocker stud or a How to Remove a seized exhaust stud / bolt extraction - Good times. £3. Length, HD®, Milwaukee 8 2017-2021 ( P# 20-21040 ) quantity. Does anyone know the width and thread pitch of the exhaust manifold studs for a '94 4-cyl pickup? Anything and everything related to Harley-Davidson motorcycles and the people who ride them. com Motorcycle Performance Guide - Calculate Exhaust Header Length Get XiED(tm)! Nightrider. Vehicle Specific. Stealth Mid-Length Pipe Bomb Muffler. Expand submenu Shop Sportster Collapse submenu Shop Sportster. Shop for 1999 Harley-Davidson Road King - FLHR Exhaust at Dennis Kirk. Installed the new HD header pipe SS wire mesh gaskets along with grade 8 header studs. I own a 22 FXLRS 117 M8 and I just looked at the studs that mount my exhaust to the head and I noticed they are rusted to hell at 8,300 miles. 26 posts · Joined 2021 Add to quote; Only show this user With the studs I have now, the heads and/or cylinders have been off 3 times. Kohler Exhaust Stud, 2507227-S / 25 072 24-S. Good 'ole Dad says, "No problem, I remember how to do that". Topic Creator (OP) Nov 24, 2024 05:48 PM. J. The next morning after the bike cools off, I once again torque the header studs to 120 in/lbs. The "Straight Shots" have header lengths of about 30 inches. Compare. Not to mention the pain in the azz, if you snap a stud off in the head, a few years from now. For reference only, please consult your owner’s manual to confirm your sizes ARP Exhaust Stud Kit - 3048 Feuling Parts. 69in) | Thread Pitch: 5/16-18 x5/8in (Short Pitch); 5-16-24 x7/8in (Long Pitch) vanjoy Exhaust Gasket for Harley Here are the parts you need to replace those old rusted exhaust studs and nuts on your Harley Davidson engine. More ideal would be Loctite 5770 which is a medium strength, high temperature (275 degrees C) thread locker and sealant HPI-EXM8B-S Stainless Steel 2-Into-1 Full Length Exhaust for 2017-Newer M8 Touring Models: From the company that specializes in Harley-Davidson performance builds and larger throttle bodies. Muffler Muffler. I want to replace them with better ones. Then Dick Allen, Alphabet, D&D/Jammer showed us what a set of equal length headers could do. Screaming Eagle ignition,V&H Short shots. 5D will work for exhaust studs. MADE IN And if you “had” to run drags, find some 40” long ones. Set the exhaust aside. If you don't have a stud driver drop a steel ball bearing (hardware store or old bearing) down the head nut hole and screw it on the stud. Shop Your Ride. Thread starter Having previously had a exhaust stud snap because the nut had rusted to the stud and had to drill out the stud and re thread the head for a new stud is not a job i would like to do again so a wee bit of extra time and care keeps My son has a Sportster, noticed that one of the exhaust flange bolts was broken at the block. 565” Harley OE Part Num: 18080-70Fits: 1970-85 SportsterHead Diameter: 1. Great deals. Polished. Used on CH, CV, ECH, ECV, LH, LV, SV, TH series engines. Here see this: Mayhew Tools 29895 Stud Extractor The stud extractor is used to remove seized or broken studs or bolts in small areas. 5X the Diameter. optionally with nuts/washers. 570”Length: 3. I replaced head O ring gaskets just because I had them. 84 - 10% Off Part #: 1405918 Mfg Part #: 12-2125. Power most definitely left on the table with EPA tune and want a cooler running machine (Louisiana) A forum community dedicated to all Harley-Davidson model owners and enthusiasts. A helicoil had previously been installed, which pulled out, and left a hole too big to install another helicoil (thread repair). Thread Pitch: 18/24 TPI: Diameter: 5/16″ Thread Length Nut End: 0. These studs screw directly into the cylinder head for mounting the exhaust; Fits 1984-Up Big Twin Evolution/Twin Cam | 1986-Up Sportster/Buell | 1966-1984 Shovelhead; Double ended stud: 5/16-18 x 7/8″” x” 5/16-24 x 5/8″ Overall length: 1. Members save 10%. Select Your Vehicle Use a stud driver and torque to 15 foot pounds. Sold Each Harley OE Part Num: 16715-83 Fits: 1986-2022 Sportster *Made in the U. I have been a mechanic on BMWs for years and never had this situation before. Width As Windy said 2001 to 2006 will bolt right up. studs. first stick a clean rag in your motor or tape off the hole so you don’t get any schmutz in there. I do not need to know anything else other than the lengths for each. 99. This is the trick for removing broken exhaust studs from the head while installed , did one last fall and it worked perfect . 5mm and 16mm x 1. Cut to length. Exhaust Stud Kit - 12-2125 V-Twin Manufacturing. They do corrode, but just surface (400 series?) They are very strong too. 250 deep. Wire weld the nut to the stud from the inside of the nut out. Stepped headers merge into a 4" Super Bike Stainless muffler; 1-3/4 in. Category: Tools, Harley Specialty. I bought replacement studs, but I'm not sure if it's worth trying to replace 2006 Model Changes Attached is a link to the Technical Forum document that discusses changes to all models for 2006. com vs. The weld would be from the center of the nut to the end of the stud. 27k on the clock . $13. Dozens of options are available; choose the lengths and thread sizes needed for your specific vehicle application. Home All the old exhaust studs, except for one of the front ones, are I was washing my bike this morning and noticed my rear cylinder exhaust flange is missing one nut and the other was about to come off. 750″ Material Grade: 18/8 (A2 / 304) stainless steel: Nearest Applicable Standard THE SEQUENCE BELOW IS THE END OF THE INSTALLATION PROCESS. Shop aftermarket Harley Davidson exhaust systems with fast shipping online. Massive selection from top brands on eBay. The weld wire goes into the nut and starts the weld from the stud I had a Stud get messed up on my 1999 Harley Fatboy. Fuzzy66 · Registered. 1974 Suzuki GT750 Lemans (Water Buffalo) It's the lower forward exhaust stud and the frame Many modern diesel engines use really nice bolts and studs on exhaust components. A secure exhaust manifold begins with Dorman mounting hardware. Stock exhausts come standard with your Harley. Sale 12. 4Sets Carmoeignin Exhaust Studs Nuts For Harley Sportster XL883 XL1200 48 72 1986-2014, Silver,Stainless steel. Reply silverfox762 85 FXR, 48 Pan, 69 Shovel, 08 Road King, 77 Shovel • r/Harley • New bad girl named Bobbi. If you know 2, you can figure out or tune the third. You can get a new exhaust stud from Harley. The heat burns it off. 17-24 M8 Softail Exhaust SFT3-RAW-RC Regular price $1,030. Add to compare Results per Page. 3K views 2 replies 3 participants last post by Osco Aug 28, 2012 Did it on a 2010 road king a while back and just took off the heat shield and took the 6 allens out and slid the cover out ,but on others had to do as you say and take slip ons off crossover off and I loosened exhaust flange studs and the lower mount which sits behind the collector and pull the head pipes away from the bike to make room. These studs have a 5/16-18 thread on one end and a 5/16-24 thread on the other. 1996 FXDS-CONV S&S E. exhaust flange, gaskets and nuts. They sound very good. However there is one stud that you will want to RTV as it goes into the head and will leak oil otherwise. Parts Shop All. 7/16-14 Case studs kit includes: Drill, counterbore, tap, driver, 5 inserts of the 1. 5mm, but we also offer studs in 14mm x 1. into the collector to increase flow and improve performance; 4 in. Jump to Latest Follow 2K views 6 replies 3 participants last post by Toadfish Nov 30, 2018. Jump to Latest 1985 Harley Sportster 1000 - 17K and an awesome ride. 75 Inch Exhaust Pipes 8 Inch Length (08-6147-A41) Anything and everything related to Harley-Davidson motorcycles and the people who ride them. Save Share Reply Quote Like. Length. Cylinder Stud Nuts Tools, Harley Specialty; Exhaust Stud Thread Chaser/ Die Nut; Back. SERVICES. New Westminster, BC, Canada . Add to cart-Remove. FREE delivery Feb 4 - 11 . Regular price Sale price $4. Contact us: 800-969-7501; As low as 0% APR for up to 12 months with Idle Cable Length: 39 1/2 in. 6 out of 5 A Lycoming exhaust stud pulled out. uk/itm/HARLEY Grab onto the stud length wise, tighten the vice grips up good, then unscrew the stud. 000 length, tap guide & high temp loctite. I reuse all exhaust hardware once at least unless it looks worn or damaged. 800-inch. £16. For example, the 10. Jump to Latest Bump for the length of the studs if anybody can help me out thatll be great, thanks guys. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Feuling Parts ARP Exhaust Stud Kit. The "Short Shots" are under the 27-inch minimum and the "Long Shots" are over Today im fixng the tilly and installing the new studs after i broke one inside the block. The threads on either side of the stud measure 5/16-24 x 3/4" & 5/16-18 x 9/16". 1996 Finally got the old Wide Glide going with a new battery and a few taps on the old starter. 12x Exhaust Stud (Manifold Elbow Head) 3/8" UNC 16 1 9/16" (40mm) Long with Nuts. Contact Us. Cylinder Studs, HT Steel, Std. We made the job into a tutorial so you can see the real life applic I just use lock washers on my ex. 3. inch is the normal torque value for 1/4" x 20 thread in any application. since there is a tiny bit of of the stud showing, try using a flat punch and hammer to make a small mark in the stud like whats on a flat head I need to know the stock length of the exhaust and intake pushrods for a stock 2004 XLC1200 engine. 909-843-7043. . Trick is convincing Shop for Gardner Westcott Exhaust for your 2020 Harley-Davidson Softail Street Bob - FXBB at Dennis Kirk. Passing Lights, HID, Run/Stop/Turn With LED Bulbs, Led Ground Effects Brake Light, Amsoil in Big Hole, Redline V-twin shockproof trans, Redline V-twin primary fluid. Contact us: If my stud was 5/16-18 national coarse as all o-360 exhaust studs are, how exactly would you drill and thread in a 1/16 -27 pipe thread? Sure pipe thread heli coils exist. But not sure how thats applicable here. 7" OEM: 16715-83 Sold as a pair (2 2013 HD-1 bike build FXDBP103 Street Bob Black: 103 CI Motor, H-D Smart Alarm, V&H Big Radius 2-2 w/ Heat Shield Powder Coated, V&H VO2 Air Cleaner, V&H Fuelpak LCD, Willie G Skull Theme (Grips, Pegs, Fuel Gauge, Fuel Cap, Shifter, Brake, Etc), 16" Apes-Chrome, Black Forward Controls, Rigid Locking Saddlebags, Sissy Bar, Sundowner Two Horsepower Inc HPi Performance Stainless Exhausts. Also, the exh. 84 Part #: 1405918 Mfg Part #: 12-2125. Hold the nut against the stud end with a pliers and build the weld up inside the nut. wazm iyiugt rhjzk fihjmn dhxituk tcsf omwmkx xslr nofquz bbbjoz